Animal feed and pet food, every lot traceable.
Compound feed, premixes and pet food from many raw materials. Frontlink guides dosing per recipe, prevents carry-over from batches with additives and traces every lot.
The passport of one lot.
From the truck to the certificate at the customer: everything a lot goes through is recorded. Drag through the life of one lot of wheat flour.
- 1 / 6Received, first into quarantine
The lot arrives with lot number and expiry date. Materials that need checking go into quarantine first. Nobody can use them yet.
- 2 / 6Documents attached
Frontlink reads the supplier's PDFs and recognises what they are: certificate of analysis, allergen statement, specification. They go with the item and the lot.
- 3 / 6Released
Quality reviews and releases the lot. From now on it is available for production.
- 4 / 6First to expire, first
When picking, Frontlink steers to the lot that expires first and skips lots with too little shelf life.
- 5 / 6Allergens in planning
An allergen-free product only goes on a line certified for it. After a product with allergens, planning adds cleaning time.
- 6 / 6On the certificate
The lot is on the batch's release certificate, with the allergen statement. The customer finds it in the portal.
What is different in this industry.
- Carry-over between batches
A batch with additives or medication must not end up in the next one. Frontlink plans the order of the batches and asks for a flush where the rules require it.
- Raw materials that vary
Grain and protein sources differ per delivery. Frontlink records the lots per batch, so an issue can be traced back to the supplier.
- Ready for the audit
Checks, samples and cleanings are recorded per batch, with name and time. At an audit the record per batch is ready.
What it looks like in practice.
A supplier reports a possible contamination in a delivery of maize. Frontlink shows which batches used that lot, which customers received them and which batches are still in the warehouse.
Example with fictional data.
- Used in batches 60211, 60214 and 602183 batches
- Delivered to 4 customersdelivered
- Batch 60218 on holdwarehouse
Solutions that deliver the most here.
- Warehouse and stockFrontlink knows per lot what is there, where it is and how long it is good for. The warehouse picks by shelf life, stock matches what was really used, and a lot can be traced in one click.
- PlanningA plan that knows what is really happening on the floor. Orders come from your ERP, progress comes from the line, and when something moves the warehouse, sales and the customer know straight away.
- Quality and batch recordQuality checks appear as a checklist on the tablet, with the norm next to each one. The batch record builds itself from what was actually made, and release and certificate follow without searching.
Problems we often see here.
- Batch and lot traceability has gaps in internal genealogyYou can trace one step back and one step forward, but internal transformations (mixing, splitting, rework) are painful to reconstruct.
- Changeovers and line clearance are unmanagedChangeovers take too long and nobody can prove the line was cleared properly.
- Inventory backflush is inaccurate and ERP stock levels lieERP says you have it. The line says you don't. Substitutions, scrap, and partial batches break backflush assumptions.
Frequently asked questions.
Can Frontlink plan to prevent carry-over?
Yes. You record which products may follow which, and the planning shows where a flush or cleaning is needed.
Does this help with audits?
Frontlink records per batch the lots, checks, samples and cleanings, with a history that cannot be changed. So at an audit you have the record per batch straight away.
We pack pet food for retail. Does that fit?
Yes. One production batch can be packed in several pack sizes and labels, each linked to its batch.
Which process takes you the most time?
Book a 30-minute call. We look at your own examples together.
Book a call