No real-time view of what's running and whether you're on track
Management asks 'Are we on track?' and nobody trusts the answer until the shift is over.
Today, and with Frontlink.
Walk the floor, WhatsApp groups, spreadsheet trackers, whiteboards, and late ERP postings that only update after the fact.
- Every line shows its current state in real time: Running, Stopped, Idle, Starved, or Blocked, derived from machine counters and optional run/stop signals.
- Active orders display current good count, target quantity, progress percentage, and estimated completion time.
- Gap analysis explains the difference between planned and actual: downtime minutes, speed loss minutes, and scrap, so you know why you're behind, not just that you are.
- Dashboard aggregates all lines into a single plant overview with drill-down to individual machines.
- WebSocket push ensures every screen updates within seconds of a state change on the floor.
- Time to value
- Days
- Complexity
- Low
- Works with machine counters
- Yes
The problem
- Who feels it most
Production managers, planners, supervisors, and sales/customer service teams who need delivery commitments.
- Why ERP / WMS doesn't solve it
ERP status updates depend on manual confirmations and end-of-shift entry. ISA-95 explicitly positions real-time execution visibility at Level 3 (MOM/MES), not Level 4 ERP.
- How common is this?
High wherever paper-based shopfloor reporting dominates. Frontline work frequently relies on paper processes instead of live systems.
Business impact
- Late orders and poor schedule adherence from delayed information
- Excess WIP and forgotten partially-finished batches
- Overtime from 'surprise' backlogs discovered too late to act
Frequently asked questions.
Who typically feels this problem?
Production managers, planners, supervisors, and sales/customer service teams who need delivery commitments.
Why doesn't an ERP or WMS system solve this?
ERP status updates depend on manual confirmations and end-of-shift entry. ISA-95 explicitly positions real-time execution visibility at Level 3 (MOM/MES), not Level 4 ERP.
How does Frontlink solve this?
Live line status with progress-vs-plan and gap explanation. Every line shows its current state in real time: Running, Stopped, Idle, Starved, or Blocked, derived from machine counters and optional run/stop signals. Active orders display current good count, target quantity, progress percentage, and estimated completion time. Gap analysis explains the difference between planned and actual: downtime minutes, speed loss minutes, and scrap, so you know why you're behind, not just that you are. Dashboard aggregates all lines into a single plant overview with drill-down to individual machines. WebSocket push ensures every screen updates within seconds of a state change on the floor.
How quickly does it deliver value?
Typical time to value: Days. Implementation complexity: Low.
Which process takes you the most time?
Book a 30-minute call. We look at your own examples together.
Book a call